Xyoo 2023 Cov Khoom Siv Luam Ntawv 3D Uas Muaj Kev Ywj Pheej Tshaj Plaws-TPU

Puas tau xav tias vim li cas cov thev naus laus zis luam ntawv 3D thiaj li muaj zog thiab hloov cov thev naus laus zis tsim khoom qub?

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Yog koj sim sau cov laj thawj vim li cas qhov kev hloov pauv no tshwm sim, daim ntawv teev npe yuav pib nrog kev hloov kho kom haum rau koj tus kheej. Tib neeg tab tom nrhiav kev hloov kho kom haum rau koj tus kheej. Lawv tsis tshua xav txog kev ua kom raws li tus qauv.

Thiab nws yog vim qhov kev hloov pauv ntawm tus cwj pwm ntawm tib neeg thiab lub peev xwm ntawm 3D luam ntawv thev naus laus zis los ua kom tau raws li tib neeg xav tau kev kho kom haum, los ntawm kev hloov kho, uas nws muaj peev xwm hloov cov thev naus laus zis tsim khoom raws li kev cai ib txwm muaj.

Kev ywj pheej yog ib qho zais cia tom qab tib neeg nrhiav kev ua tus kheej. Thiab qhov tseeb tias muaj cov khoom siv luam ntawv 3D ywj pheej muaj nyob rau hauv kev ua lag luam uas ua rau cov neeg siv tsim cov khoom seem thiab cov qauv ua haujlwm tau zoo dua yog qhov chaw zoo siab rau qee tus neeg siv.

Zam 3D luam tawm thiab caj npab cuav luam tawm 3D yog ib qho piv txwv ntawm cov ntawv thov uas yuav tsum tau txais kev txaus siab rau qhov yooj ywm ntawm kev luam tawm 3D.

Kev luam ntawv 3D roj hmab yog ib qho chaw uas tseem tab tom tshawb nrhiav thiab tseem tsis tau tsim kho. Tab sis tam sim no, peb tseem tsis tau muaj cov thev naus laus zis luam ntawv 3D roj hmab, kom txog thaum roj hmab luam tawm tau tag nrho, peb yuav tsum tswj hwm nrog lwm txoj hauv kev.

Thiab raws li kev tshawb fawb, cov lwm txoj hauv kev zoo tshaj plaws rau roj hmab uas poob rau hauv yog hu ua Thermoplastic Elastomers. Muaj plaub hom khoom siv hloov pauv tau uas peb yuav los saib tob hauv tsab xov xwm no.

Cov ntaub ntawv luam tawm 3D uas yoog tau no hu ua TPU, TPC, TPA, thiab Soft PLA. Peb yuav pib los ntawm kev qhia luv luv txog cov ntaub ntawv luam tawm 3D uas yoog tau feem ntau.

Dab tsi yog Filament Flexible tshaj plaws?

Kev xaiv cov filaments uas yooj ywm rau koj qhov project 3D printing tom ntej yuav qhib lub ntiaj teb ntawm ntau yam kev xaiv rau koj cov prints.

Tsis yog koj tuaj yeem luam tawm ntau yam khoom sib txawv nrog koj cov flex filament xwb, tab sis kuj yog tias koj muaj lub tshuab luam ntawv dual lossis ntau lub taub hau extruder, koj tuaj yeem luam tawm cov khoom zoo nkauj siv cov khoom siv no.

Cov khoom thiab cov qauv ua haujlwm xws li cov khau khiab ua raws li tus kheej, lub taub hau pob siab, lossis tsuas yog cov khoom txo kev co tuaj yeem luam tawm siv koj lub tshuab luam ntawv.

Yog tias koj txiav txim siab siv Flexi filament los luam koj cov khoom, koj yuav ua tiav hauv kev ua kom koj lub tswv yim ze rau qhov tseeb.

Muaj ntau txoj kev xaiv muaj niaj hnub no hauv daim teb no, nws yuav nyuaj rau xav txog lub sijhawm uas twb tau dhau los hauv daim teb ntawm 3D luam ntawv nrog qhov tsis muaj cov ntaub ntawv luam ntawv no.

Rau cov neeg siv, kev luam ntawv nrog cov filaments uas yoog tau, rov qab rau lub sijhawm ntawd, yog qhov mob hauv lawv lub pob tw. Qhov mob yog vim muaj ntau yam uas tau sib xyaw ua ke ib qho tseeb tias cov ntaub ntawv no mos heev.

Qhov mos mos ntawm cov khoom siv luam ntawv 3D uas yooj ywm ua rau lawv muaj kev pheej hmoo kom luam tawm nrog txhua lub tshuab luam ntawv, es tsis txhob, koj xav tau qee yam uas ntseeg tau tiag tiag.

Feem ntau ntawm cov tshuab luam ntawv rov qab rau lub sijhawm ntawd ntsib teeb meem ntawm kev thawb cov hlua, yog li thaum twg koj thawb ib yam dab tsi thaum lub sijhawm ntawd yam tsis muaj kev nruj los ntawm lub nozzle, nws yuav khoov, ntswj, thiab tawm tsam nws.

Txhua tus neeg uas paub txog kev nchuav xov los ntawm rab koob rau xaws txhua yam ntaub tuaj yeem cuam tshuam nrog qhov xwm txheej no.

Sib nrug ntawm qhov teeb meem ntawm qhov cuam tshuam thawb, kev tsim cov filaments softer xws li TPE yog ib txoj haujlwm nyuaj heev, tshwj xeeb tshaj yog nrog kev kam rau siab zoo.

Yog tias koj xav txog kev ua siab ntev tsis zoo thiab pib tsim khoom, muaj feem ntau uas cov filament uas koj tau tsim yuav tsum tau dhau los ua qhov tsis zoo, jamming, thiab extrusion txheej txheem.

Tab sis tej yam tau hloov pauv lawm, tam sim no, muaj ntau yam filaments mos, qee qhov ntawm lawv txawm tias muaj cov khoom elastic thiab ntau qib ntawm kev mos. Soft PLA, TPU, thiab TPE yog qee qhov piv txwv.

Ntug dej Hardness

Qhov no yog ib qho qauv uas koj yuav pom nrog cov tuam txhab tsim filament hais txog nrog rau lub npe ntawm lawv cov khoom siv luam ntawv 3D.

Shore Hardness yog txhais tias yog qhov ntsuas ntawm kev tiv taus txhua yam khoom siv rau kev nkag mus.

Qhov nplai no tau tsim los yav dhau los thaum tib neeg tsis muaj qhov siv thaum tham txog qhov nyuaj ntawm cov khoom siv.

Yog li, ua ntej Shore hardness tau tsim, tib neeg yuav tsum siv lawv cov kev paub rau lwm tus los piav qhia txog qhov nyuaj ntawm cov khoom siv uas lawv tau sim, es tsis txhob hais txog tus lej.

Qhov nplai no dhau los ua ib qho tseem ceeb thaum xav txog cov khoom siv pwm twg los xaiv rau kev tsim khoom ntawm ib feem ntawm cov qauv ua haujlwm.

Piv txwv li, thaum koj xav xaiv ntawm ob lub roj hmab rau kev ua pwm ntawm plaster sawv ballerina, Shore hardness yuav qhia rau koj tias roj hmab ntawm luv luv hardness 70 A tsis muaj txiaj ntsig ntau dua li roj hmab nrog ntug dej hardness ntawm 30 A.

Feem ntau thaum koj cuam tshuam nrog cov filaments koj yuav paub tias qhov nyuaj ntawm ntug dej hiav txwv uas pom zoo ntawm cov khoom siv yooj ywm yog nyob qhov twg los ntawm 100A txog 75A.

Qhov twg, pom tseeb, cov khoom siv luam ntawv 3D uas yooj ywm uas muaj ntug dej ntawm 100A yuav nyuaj dua li qhov muaj 75A.

Yuav tsum xav txog dab tsi thaum yuav ib lub Filament Flexible?

Muaj ntau yam tseem ceeb uas yuav tsum xav txog thaum yuav cov filament, tsis yog cov uas yooj ywm xwb.

Koj yuav tsum pib ntawm qhov chaw tseem ceeb tshaj plaws rau koj kom muaj, ib yam dab tsi zoo li qhov zoo ntawm cov khoom siv uas yuav ua rau muaj ib feem zoo nkauj ntawm tus qauv ua haujlwm tau zoo.

Tom qab ntawd koj yuav tsum xav txog kev ntseeg tau hauv cov saw hlau xa khoom piv txwv li cov khoom siv uas koj siv ib zaug rau kev luam ntawv 3D, yuav tsum muaj tas li, txwv tsis pub, koj yuav siv cov khoom siv luam ntawv 3D tsawg kawg.

Tom qab koj xav txog cov yam no lawm, koj yuav tsum xav txog qhov muaj zog elasticity siab, ntau yam xim sib txawv. Vim tias, tsis yog txhua yam khoom siv luam ntawv 3D uas muaj zog flexible yuav muaj nyob rau hauv cov xim uas koj xav yuav.

Tom qab koj tau xav txog tag nrho cov yam no lawm, koj tuaj yeem xav txog lub tuam txhab cov kev pabcuam rau cov neeg siv khoom thiab tus nqi piv rau lwm lub tuam txhab hauv kev ua lag luam.

Tam sim no peb yuav teev qee cov ntaub ntawv uas koj tuaj yeem xaiv rau kev luam tawm ib feem hloov pauv tau lossis cov qauv ua haujlwm.

Daim Ntawv Teev Cov Khoom Siv Luam Ntawv 3D Uas Yooj Yim

Tag nrho cov ntaub ntawv hauv qab no muaj qee yam ntxwv yooj yim xws li lawv txhua tus yoog tau thiab mos. Cov ntaub ntawv no muaj kev tiv taus kev qaug zog zoo heev thiab muaj zog hluav taws xob zoo.

Lawv muaj lub zog tiv thaiv kev co thiab kev cuam tshuam zoo heev. Cov ntaub ntawv no tiv taus cov tshuaj lom neeg thiab huab cua, lawv tiv taus kev rhuav thiab kev sib txhuam zoo.

Tag nrho lawv yog cov khoom siv rov ua dua tshiab thiab muaj peev xwm nqus tau qhov poob siab zoo.

Cov kev cai ua ntej rau kev luam ntawv nrog cov ntaub ntawv luam ntawv 3D uas yoog tau

Muaj qee cov qauv kev ntseeg uas yuav tsum teeb tsa koj lub tshuab luam ntawv ua ntej luam ntawv nrog cov ntaub ntawv no.

Qhov kub ntawm koj lub tshuab luam ntawv extruder yuav tsum nyob nruab nrab ntawm 210 thiab 260 degrees Celsius, thaum qhov kub ntawm lub txaj yuav tsum yog los ntawm qhov kub ib puag ncig mus txog 110 degrees Celsius nyob ntawm qhov kub hloov iav ntawm cov khoom uas koj kam luam tawm.

Qhov ceev luam ntawv pom zoo thaum luam ntawv nrog cov ntaub ntawv yooj ywm tuaj yeem yog qhov twg los ntawm qis li tsib millimeters ib ob mus txog peb caug millimeters ib ob.

Lub tshuab extruder ntawm koj lub tshuab luam ntawv 3D yuav tsum yog lub tshuab tsav ncaj qha thiab koj raug pom zoo kom muaj lub kiv cua txias rau kev ua tiav sai dua ntawm cov khoom thiab cov qauv ua haujlwm uas koj tsim tawm.

Cov teeb meem thaum luam ntawv nrog cov ntaub ntawv no

Tau kawg, muaj qee cov ntsiab lus uas koj yuav tsum tau ua tib zoo saib xyuas ua ntej luam tawm nrog cov ntaub ntawv no raws li qhov nyuaj uas cov neeg siv tau ntsib yav dhau los.

-Cov thermoplastic elastomers paub tias tsis zoo los ntawm cov extruders ntawm lub tshuab luam ntawv.
-Lawv nqus cov dej noo, yog li xav kom koj cov ntawv luam tawm loj tuaj yog tias cov filament tsis khaws cia kom zoo.
- Cov thermoplastic elastomers rhiab heev rau kev txav mus los sai yog li nws yuav khi thaum thawb los ntawm extruder.

TPU

TPU sawv cev rau thermoplastic polyurethane. Nws nrov heev hauv kev ua lag luam yog li, thaum yuav cov filaments uas yoog tau, muaj feem ntau uas cov khoom siv no yog qhov koj yuav ntsib ntau dua li lwm cov filaments.

Nws nto moo hauv kev ua lag luam rau kev ua kom pom tseeb dua thiab kev tso cai rau extrude yooj yim dua li lwm cov filaments.

Cov khoom no muaj zog thiab ruaj khov. Nws muaj qhov ywj pheej ntau ntawm 600 txog 700 feem pua.

Qhov nyuaj ntawm ntug dej hiav txwv ntawm cov khoom siv no yog txij li 60 A txog 55 D. Nws muaj kev luam tawm zoo heev, yog semi-pob tshab.

Nws cov tshuaj tiv thaiv rau cov roj hauv xwm thiab cov roj ua rau nws tsim nyog siv nrog cov tshuab luam ntawv 3D. Cov khoom siv no muaj kev tiv thaiv kev sib txhuam siab.

Koj raug pom zoo kom khaws koj lub tshuab luam ntawv qhov kub ntawm 210 txog 230 degrees Celsius thiab lub txaj pw ntawm qhov kub tsis tau cua sov txog 60 degrees Celsius thaum luam ntawv nrog TPU.

Qhov ceev ntawm kev luam ntawv, raws li tau hais los saum toj no yuav tsum nyob nruab nrab ntawm tsib thiab peb caug millimeters ib ob, thaum rau kev nplaum txaj koj raug qhia kom siv Kapton lossis daim kab xev pleev xim.

Lub extruder yuav tsum yog lub tshuab tsav ncaj qha thiab lub kiv cua txias tsis pom zoo tsawg kawg rau thawj txheej ntawm lub tshuab luam ntawv no.

TPC

Lawv sawv cev rau thermoplastic copolyester. Chemically, lawv yog polyether esters uas muaj qhov ntev sib txawv ntawm cov glycols ntev lossis luv.

Cov ntu nyuaj ntawm qhov no yog cov khoom siv ester luv luv, thaum cov ntu mos feem ntau yog aliphatic polyethers thiab polyester glycols.

Vim tias cov khoom siv luam ntawv 3D no yooj ywm suav hais tias yog cov khoom siv engineering, nws tsis yog ib yam dab tsi uas koj yuav pom ntau npaum li TPU.

TPC muaj qhov ceev tsawg nrog qhov elastic ntau ntawm 300 txog 350 feem pua. Nws qhov Shore hardness ntau ntawm txhua qhov chaw ntawm 40 txog 72 D.

TPC qhia tau tias nws tiv taus cov tshuaj lom neeg zoo thiab muaj zog heev nrog kev ruaj khov thermal thiab kub tsis kam.

Thaum luam ntawv nrog TPC, koj raug qhia kom khaws koj qhov kub thiab txias hauv qhov ntau ntawm 220 txog 260 degrees Celsius, qhov kub ntawm txaj hauv qhov ntau ntawm 90 txog 110 degrees Celsius, thiab qhov ceev luam ntawv zoo ib yam li TPU.

TPA

Cov tshuaj copolymer ntawm TPE thiab Nylon hu ua Thermoplastic Polyamide yog kev sib xyaw ua ke ntawm cov qauv du thiab ci ntsa iab uas los ntawm Nylon thiab qhov yooj ywm uas yog qhov zoo ntawm TPE.

Nws muaj kev ywj pheej thiab elasticity siab nyob rau hauv qhov ntau ntawm 370 thiab 497 feem pua, nrog rau Shore hardness nyob rau hauv qhov ntau ntawm 75 thiab 63 A.

Nws ruaj khov heev thiab muaj peev xwm luam tawm tau zoo ib yam li TPC. Nws tiv taus cua sov zoo thiab nplaum tau zoo.

Qhov kub ntawm lub tshuab luam ntawv thaum luam cov khoom no yuav tsum nyob rau hauv ntau ntawm 220 txog 230 degrees Celsius, thaum qhov kub ntawm lub txaj yuav tsum nyob rau hauv ntau ntawm 30 txog 60 degrees Celsius.

Qhov ceev ntawm koj lub tshuab luam ntawv tuaj yeem zoo ib yam li nws tau pom zoo thaum luam TPU thiab TPC.

Kev nplaum ntawm lub txaj ntawm lub tshuab luam ntawv yuav tsum yog PVA raws li thiab lub tshuab extruder tuaj yeem yog lub tshuab tsav ncaj qha nrog rau Bowden.


Lub sijhawm tshaj tawm: Lub Xya Hli-10-2023